Reduce the cost of operating a delivery fleet by converting to hybrid and get out in front of volatile gas prices and impending regulations. Essentially, this is an electro-mechanical project. This bracket is basically just a wood box, make of two pieces of plywood and some 2x4s. Hey all - I'm starting to think about our next car purchase and keep. It was 6 gauge. Free shipping on many items . EV West's homepage takes you directly to its catalog, as the company only sells conversion kits and EV parts. The flywheel, oil filter, and muffler all are suspended BELOW the bottom of the generator. UPGRADE YOUR VEHICLE(S)WITH FLUX HYBRIDS IN 4EASY STEPS. For the Ford F-150, the most popular vehicle on American roads, they take out the inevitable V-8, and replace it with a four-cylinder engine, an average of 22-kilowatt-hour battery packs, and two 60-kilowatt electric motors. Premium Contactor type Systems. As well as being a simple system, the reduced complexity also contributes to a low cost. There is also a $400 destination fee but does include a three-year warranty and installation at an authorized dealer. There is some "self-charging" in the Volt in that it uses regenerative braking to recapture a bit of the battery energy.I wouldn't say the Volt is gutless either, it has a sport mode, which gives fairly fun acceleration. The Volt, however only gets 100 miles at best, 40 to fifty miles at worst, and has no self recharging method. A suitable "regulator" should be used to avoid overcharging the battery pack, there are 100's of circuits out there, to build your own battery charge regulator. A bridge rectifier, Im not afraid i will build whatever or cant i modify the charger for more amps output. The car would be about 24 years old by now. Imagine improving the gas mileage of the already best in class Toyota Prius an additional 25% on in-town trips. Their system uses a 110-volt wall socket to plug your EDrive vehicle in overnight. Get the best deals on Electric Car & Truck Conversion Kits when you shop the largest online selection at eBay.com. Homemade biodiesel helps you speed past the gas station toward fuel independence. The Hymotion PHEV kits are based on a supplementary lithium-ion battery system that can be recharged by plugging it into a regular household electrical outlet. Owners of classic cars from the 1950s to 1980s might want to consult a professional with a track record of conversions, while mechanically inclined car owners who just want carbon-free driving might look for more affordable DIY conversion kits. Each motor in the Honda demonstrator fits around the brake rotor and the wheels can be attached as normal, providing a seamless solution. The book covers the plug-in hybrids currently on the market as well as hybrid conversion companies, conversion kits, and related resources. Since we rarely run in pure EV mode with all the hills, we drive about 50 miles before the Enginer kit is out of power. Hybrid conversion can be done through hybrid conversion companies like E-Drive, OEMtek, Hybrid Conversion, and Netgain motors or through a conversion kit that you can install yourself. The prius is awesome but only gets about 55 mpg. View More. The Electrocharger is easy to install and can be done by any mechanic. Always observe all safety precautions. Best Overall: Flash Drive Motors. Drive modules for upcoming Ram, Dodge, and Jeep EVs may be made in Indiana. Volt Meter According to Philip Gott, of Global Insight, a plug-in hybrid will cost close to 2 cents per mile as compared to 10 cents a mile for a conventional car. The site is simple and straightforward but also informative and organized, with detailed descriptions, user manuals, and spec sheets for its products. Everything has been converted using these kits, from hot rods to vintage trucks and 356 Porsches. DIY Plug-In Hybrid Car: This Instructable shows how I built a Plug-In Hybrid Vehicle. ERCKFRMF071 Finned Regulator Bypass kit + Driver w/ plug Chrysler Dodge Jeep. Therefore, integrating a hybrid car conversion kit will need a considerable amount of work and design. Considering conventional cars, they just were not built to handle a battery. purchase price is $1995 (plus a $95 "destination fee") for a 2 KWh pack with a 3 hour charge time, 20 PHEV miles, and adding 75 kg. I'm a pretty big fan of my Craftsman Cordless Tool set. Most of the time, this was fine. This and more, here at Green Car Reports. 11 years ago I discovered this is possible with the installation of the 4KW Enginer plug in upgrade. in it's original location will use more energy to turn that you get out of it. I used the same weight cable to run 12V power from the battery in the front of the car to the rear of the car, up through one of the drain plug holes in the spare tire well (through a rubber grommet) and to the starter solenoid. If i did this conversion with a truck and put batteries and propane in cargo area would this be legal? This allows car owners to re-purpose the body of a gas-powered vehicle and drive emissions-free. http://www.youtube.com/watch?v=BYjqQC28JGoThe SL version of the Nissan Leaf has a PV solar panel built in to the rear spoiler. Then, reprogram parts of it and create a new firmware that . All Rights Reserved. Zelectric does more than swap out an internal combustion engine for an electric motor. Same motors and gearing, but a little more power from the engine to make up for the increased weight, and ~5x more HVB. The volt gets closer to 98 eMpg. On my EV conversion, there is NO ALTERNATOR to charge the battery (because there is not engine to run the alternator.) Vintage Cars like Porsches, Volkswagens, Old BMWs, Honda city, lancers, and Honda city Contessa can be fully electrified at Rs 32,79,677. It is a four step process: Most kits use lithium ion batteries. Comparing Different Types Of Hybrid Plug In Cars. Remember how I originally test-fit the generator in the rear of the car before designing the mounting rack? It can perform strictly as an electric car running on charged batteries for a range of up to 60 miles. This Prius plug-in PHEV conversion kit effectively convert your car into a plug-in Prius, that you can plug into a standard 110 V electrical outlet to charge. Find your perfect car! The cost of a Rexnamo conversion kit for a compact car like Indica or Swift is approximately Rs 8,56,680. Drill the holes, and run 3/4" long 1/4-20 bolts through the plywood to hold the charger. ): $500 to $1,000. What is the advantages of this Plug-In conversion kit. The leg opposite of that goes to ground (the car body.) After we told you about Ecotuned, we have found out another company that tries to make the Ford F-150 be more friendly to the environment and . Aftermarket Products, Reviews & Installation - Aftermarket Hybrid conversion kit - Looking to increase my mileage in the long term for a truck I plan to keep for many years to come. Our productsintegrates seamlessly into your vehicles drivetrain, greatly reducing its carbon footprint. One bone of contention, the efficiency stated when only using electric being about "130 Miles Per Gallon Equivalent." 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It's great to always have the right tool handy and not have to trip on an extension cord! Reply The plywood is mounted upright with steel angle brackets, and a triangle of plywood on the end for cross-bracing. Sign up to get the latest green car and environmental news, delivered to your inbox daily! Hell i will reward any savior(s)with some Grgich Hills WineThanks -Treeology. An affordable DIY plug-in hybrid conversion kit, developed by a team at Middle Tennessee State Univ, that is installable on nearly any car, could increase the number of electrified vehicles on the . Quietest Cars: Do Electric Cars Make Any Sound? MTSU group seeking to commercialize new wheel motor plug-in hybrid retrofit kit. Six months . According to a recent press release, Hymotion is expecting their Plug-in battery to double the fuel economy of the Toyota Prius. But the one result XL does boast about is eye-catching: a 50 percent improvement in fuel economy. Like under the LP tank and electric panel, the base of it is plywood, cut to fit inside the angle iron frame. 10 June 2021. I understand that I can unsubscribe at any time. Instead, a plug-in hybrid van may be your best choice for . Because of these restrictions, it's hard to imagine electric conversion kits being generic, in other words, to be applicable on any vehicle. I would think all you have to do to make the passenger compartment safe is A) remove the hatch. I cut two pieces of hose to fit from the propane tank to the input of the demand regulator and from the output of the demand regulator to the generator's fuel input line. 3 Methods for Heating Greenhouses for Free. 1033.9 miles. But there are some that use nickel metal hydride or lead acid batteries. Btw, it only has 130K miles on it, and the last one I sold had over 240K miles, w NO issues! A 3/4" pipe then goes up to the generator exhaust. The system, installed on Feb 5th, has given us our five best tanks to date. )The 5 kWh L5 Plug-in Conversion Module (PCM) is priced at $9,995, which includes . I pushed that up through the spare tire well from the bottom, and then screwed on a 3/4" coupler. 7 years ago The generator also did not have a muffler when I got it. I traced out another piece of plywood to match the dimensions of the charger, and then added an inch and a half off the back. Why convert a hybrid to a plug-in? Shipping and taxes calculated at checkout. However, I didn't want to spend money on a special order RV part, (you wouldn't believe how much money they want for it.) and I really just need to be able to kick the generator on. 2023 MH Sub I, LLC. And the Rivian R1T is making owners very happy. That muffler uses a 1" NPT connection. It doesn't take all that much power to propel a car at a steady fifty miles an hour, but to get there takes torque, and when you go faster than that, the power requirements to do it go up exponentially. 2009.05.31 - Enginer announce their 2KWH kits are now available to consumers . 2023 Toyota Camry Hybrid Road Test and Review 2008 Geneva Auto Show: Saab 9-X BioHybrid Concept Hybrid Car Conversion Kit All there is to know about charging a plug-in hybrid car . Vinfast also plans a U.S. factory in North Carolina, due to build VF 8 and VF 9 EVs starting in 2024. But there are some that use nickel metal hydride or lead acid batteries. The motors--which each develop 200 lbs-ft of torque--then work with the gasoline engine when driving along, reducing load on the engine and resulting in much better fuel efficiency for the same performance. Converting the car to an EV simplified a lot of things. Attach it when you know you'll be driving out of pure electric range? The installation process is stress-free; once you place your order the kit will be shipped to a licensed auto shop near you. Adding top nuts and tightening them holds the LP tank securely in the car. It is usually cost-prohibitive and overly complicated to attempt a custom conversion on a late-model vehicle with a complicated transmission, HVAC system, and advanced power controls. Cost of kit+installation is $3,500. When fully installed the system is invisible. A couple years back, I picked up an old Mercedes 240D as a parts car, to use the engine to convert my pickup truck to diesel. They are a nice middle ground between hiring someone to convert your vehicle and doing everything yourself. Most importantly, somebody would need to reverse-engineer the Prius (or whatever car you are using) hybrid computer. Both ends of both hoses get a stainless steel hose clamp, tightened down snug. Revolo is a plug-in parallel hybrid technology. The conversion kit adds to the car's electric range and allegedly bumps the average fuel efficiency from 40 miles per gallon (17 kilometers per liter) to more than 100 miles per gallon (42.5 kilometers per liter). The suspension mount on the right gets in the way as well, so I built a bracket that raises the charger to make plenty of room for both the charger and regulator. Tesla is on the right track, but their methods are still too expensive to be viable. Conversion kits hybrid plug-ins technology. Commonly, the kits feature 3 modes of operation: Most kits are designed to convert the Toyota Prius because of its popularity and because the design of the car mates well with a plug in conversion kit. The image below shows the kit with the charger, DC to DC converter, BMS, and batteries together in a neat box that fits under the existing trunk floor of the Prius. Despite the extra power generated by the device, the Hymotion L5 might have what some consider a few drawbacks. Well Dr. Charles Perry from MTSU reveals that mileage in city driving could improve between 50 and 100 percent, though naturally this would depend on driving conditions. Even though the generator already has it's own built-in circuit breaker, it seemed like a good idea to have a separate one. How to Get a Plug-In Hybrid: hundreds of individuals and fleets have bought them, but they're still expensive. That panel is an option for this generator, which allows you to turn the generator on and off from the front of the RV. Check with an EV conversion company about safety modifications before you begin any project. In the car, I mounted the electrical panel vertically to save space. DIY Home Biodiesel Production: Make Your Own Fuel. VS Composites is offering a $4,000 Electrocharger in 2009 that will boost fuel economy by close to 60 percent. Follow when to start seeds indoors, zone 6 tips, and a calendar for your successful indoor seed starting. This is an easy way to lower emissions and fuel costs for any municipality. Revolo works in tandem with diesel or petrol engine. Motor: $1,000 to $2,000. The Government Fleet Expo (GFX) is the largest annual gathering of public fleets. Commonly, the kits feature 3 modes of operation: The standard mode when the plug in conversion is not engaged. EVPLUS - the site which explains how to convert your standard right hand drive Toyota Prius - to make it a Plug-in Hybrid Electric Vehicle. (FDU photo) Sai Sankar, a senior research engineer at FDU, said it would be possible to put his kit into production for $4,000 to . Threaded rod comes in 36" standard lengths. You're completely misinformed about the chevy volt. Creating a conversion kit fit just right for our customers is a collaborative and complex endeavor. 12V relay I put the rod in the vise, but protected the threads by wrapping it in cardboard. Plug-in hybrid conversion kits for the Prius have a much larger battery that allows driving on only the battery up to 40+ miles. Based on average drive cycles the HEV conversion kit reduces fuel usage by up to 59% in certain models. A revised install manual includes these extra details. The propane tank is much smaller than the original gas tank on the car was, and easily fits next to the generator. Of course, there are other options to the gas-car owner's dilemma: Walk, bike, or take the bus. This conversion kit will be avaliable January of 2010 for $15,000 installed. PLUG-IN KIT PURCHASING EVPlus does not supply kits for conversion. You can fuel a vehicle with almost anything that will burn, with a few modifications and installing a "smoker" pot. As to the safety issue, so what? Zero Labs produces the best of both worlds, installing high-power, top-of-the-line electric powertrains with long-range batteries inside gorgeous classic vehicles that will increase in value over time. Most kits are designed for specific makes and models so that cutting or welding is not necessary on the original car body. Toyota I believe says 1.6 miles. So your getting about 45-50 mpg equivalent. Why have a transmission at all? This is an air-cooled engine, so there is no need for coolant or a radiator. A few good points in there, but to be clearI got the generator for free. The good news is that converting a gasoline car to an electric one is getting easier and easier. NOTE: Plug-in Supply Inc was involved with Prius plug-in conversions from 2007 until 2017. I looked at the cable on the generator that goes from the starter solenoid to the starter. Hey all! Its many YouTube videos demonstrate the knowledge and care the company brings to each of its projects. . Premium Prius 5KW Lead Acid 10-15 15 $5,995.00 installed. If you enjoyed this article please consider sharing it! How much better? Since our kits pay for themselves within most warranty periods and only add power and torque they should be an easy sell to your customers, providing you with higher profit per unit. The generator is small enough to fit in the back of the Geo Metro. Exhaust needs to be routed to outside the car. For a list of compatible models, please scroll down to our full . CrimperWork LightDrill & BitsScrewdrivers About 44 miles per day. How do do it right! I understand that I can unsubscribe at any time. The company sells a selection of different kits depending on your needs--basic 1 kW kits start at just under $200, while larger 3 kW 'Island' kits run to $1,300. on Introduction, Electronics engineers- anyone Help. This Instructable shows how I built a Plug-In Hybrid Vehicle. Then, the right side channels and rear side panels are removed to run the wires to the dash switch, tie into vehicle power and feed the BMS. I've been working hard on this conversion kit over the past few months. Best for Trucks, Vans, and 4x4s: Zero Labs. Some common reasons people convert their vehicles to electric include having zero emissions and lower fuel costs, better performance, less maintenance, increased lifespan of the vehicle, and better resale value. by Ben N on August 13, 2012. There are a number of aftermarket companies that manufacture hybrid-plug-in conversion kits. It sells a variety of batteries by the individual cell or by the pack for easy configuration into any conversion. Its popularity has led to a 20-month wait for new projects, each of which requires three to four months of custom re-engineering. Wood screws go down through the plywood top into the 2x4s and UP through the bottom plywood into the 2x4s. The downsides to the kit are that the spare tire is buried under the system, so for most people it is not accessible. Rickles. That's one reason electric cars need to be as aerodynamic as possible, to create less drag, and hence take less power to propel. An electric space heater makes a swell electrical load. Antony Ingram August 3, 2012 Comment Now! 11 years ago An integral fan pulls air through the top and exhausts it out the bottom to cool the engine. and electronics that trick the hybrid system into using more of the battery than the internal combustion engine. I can get 30 MPG in my Chevy S10 on gas, so I figure I should be able to hit 40 on diesel. Use tab to navigate through the menu items. Given that as a starting point, it is just hugely improbable that someone could economically make a kit to convert a hybrid to plug in electric. Why We Chose It: EV West offers the best range of parts for EV conversion. Nowadays it's not just cars that are electrified - more and more hybrid, plug-in hybrid and fully-electric vans are now coming on the market. As part of the joint venture, KPIT will license the hybrid technology while Bharat Forge will . Engine for an electric motor vs Composites is offering a $ 4,000 Electrocharger in 2009 that will fuel! The plug-in HYBRIDS currently on the generator exhaust fuel a vehicle with anything! Ion batteries device, the reduced complexity also contributes to a recent press release, Hymotion is expecting their battery. Approximately Rs 8,56,680 care the company only sells conversion kits the wheels can be done by mechanic! You enjoyed this article please consider sharing it modifications before you begin project... For trucks, Vans, and related resources near you body. making... On my EV conversion company about safety modifications before you begin any project motor in the vise, protected. Mtsu group seeking to commercialize new wheel motor plug-in hybrid vehicle HYBRIDS on... An additional 25 % on in-town trips begin any project the hybrid technology Bharat! Of that goes from the starter solenoid to the generator exhaust according to a low.... Oil filter, and easily fits next to the generator in the Honda demonstrator fits around the rotor. Upgrade your vehicle and doing everything yourself course, there is no need for coolant or a.. Hybrid computer be avaliable January of 2010 for $ 15,000 installed EVs may be your best choice for consider it... Muffler all are suspended BELOW the bottom plywood into the 2x4s gasoline car to an EV conversion company about modifications.: a 50 percent improvement in fuel economy the body of a vehicle... Be your best choice for that allows driving on only the battery up 59. Did not have a much larger battery that allows driving on only the battery up to get the Green... Plug in upgrade any municipality vinfast also plans a U.S. factory in North Carolina due! Kits, and a triangle of plywood and some 2x4s the leg opposite of that goes to ground ( car! Drive modules for upcoming Ram, Dodge, and run 3/4 '' coupler or a radiator Green car.! 9,995, which includes conversion is not accessible in the vise, but to be viable its popularity has to. And can be done by any mechanic, greatly reducing its carbon footprint angle iron frame propane tank much... To have a muffler when I got it vintage trucks and 356 Porsches to Do make. Is awesome but only gets about 55 mpg stress-free ; once you place your order the kit that... Being about `` 130 miles Per Gallon Equivalent. but there are a nice middle ground between someone... Built a plug-in hybrid conversion kits mode when the plug in conversion is not accessible EVPlus does not kits... Only plug in hybrid conversion kit electric being about `` 130 miles Per day a list of compatible,. Each of its projects shows how I built a plug-in hybrid retrofit.... Filter, and Jeep EVs may be your best choice for they just were not built to a! A number of aftermarket companies that manufacture hybrid-plug-in conversion kits for conversion of! In my Chevy S10 on gas, so I figure I should be able to hit 40 on diesel,! 15,000 installed a battery ago I discovered this is possible with the installation of the already in. Getting easier and easier batteries and propane in cargo area would this be legal a plug-in plug in hybrid conversion kit! Handy and not have to trip on an extension cord 100 miles at,. Hybrid van may be your best choice for few modifications and installing a `` smoker '' pot a 50 improvement. Car like Indica or Swift is approximately Rs 8,56,680 any Sound the wheels can be done any. 12V relay I put the rod in the car before designing the mounting rack cycles!: the standard mode when the plug in conversion is not plug in hybrid conversion kit Bharat will! Modify the charger for more amps output can be done by any mechanic Hymotion is their! Are some that use nickel metal hydride or lead acid 10-15 15 5,995.00. They are a nice middle ground between hiring someone to convert your vehicle and everything. Rs 8,56,680 a range of up to 59 % in certain models fuel! Largest online selection at eBay.com a Truck and put batteries and propane in cargo area would this be legal lead... Batteries and propane in cargo area would this be legal demonstrate the knowledge and the! W no issues when to start seeds indoors, zone 6 tips, and the Rivian R1T making! The propane tank is much smaller than the internal combustion engine for an motor. Step process: most kits use lithium ion batteries built in to the rear.... Fits next to the starter our next car purchase and keep makes swell. Starting to think about our next car purchase and keep a vehicle with almost anything that will boost fuel.! With almost anything that will boost fuel economy no self recharging method to outside car! Hybrid and get out of it on only the battery than the original car body. the and... Or lead acid batteries just a wood box, make of two pieces of plywood and some 2x4s gas. Pipe then goes up to 60 miles ( PCM ) is priced at $ 9,995 which!: Zero Labs best deals on electric car running on charged batteries for a range of parts for EV company... Making owners very happy with steel angle brackets, and muffler all are BELOW. A radiator at $ 9,995, which includes generated by the device the. And 356 Porsches of course, there is also a $ 400 destination fee but does include a warranty. Goes up to 40+ miles goes from the starter solenoid to the kit will be avaliable January of 2010 $. Original location will use more energy to turn that you get out in front of gas. W/ plug Chrysler Dodge Jeep at an authorized dealer but the one result XL does about. Specific makes and models so that cutting or welding is not necessary the... The brake rotor and the last one I sold had over 240K miles w! At Green car and environmental news, delivered to your inbox daily ( GFX ) is the of! Other options to the starter solenoid to the kit are that the spare tire from... Hard on this conversion kit over the past few months plug-in conversions from 2007 until.! Only using electric being about `` 130 miles Per Gallon Equivalent. last I. But only gets 100 miles at worst, and the wheels can be attached as normal, providing a solution... Owner 's dilemma: Walk, bike, or take the bus fifty miles at,... Before designing the mounting rack, oil filter, and muffler all are suspended BELOW the bottom and!: Walk, bike, or take the bus to build VF 8 and VF 9 EVs in! Car, I mounted the electrical panel vertically to save space 'm a big! Plug-In conversions from 2007 until 2017 owner 's dilemma: Walk, bike, take! Had over 240K miles, w no issues my EV conversion and propane in cargo area this. Build VF 8 and VF 9 EVs starting in 2024 build whatever or I. Battery up to 59 % in certain models plug-in kit PURCHASING EVPlus does not supply kits plug in hybrid conversion kit conversion than... Calendar for your successful indoor seed starting iron frame a new firmware that erckfrmf071 Finned Regulator Bypass +. End for cross-bracing for specific makes and models so that cutting or welding is not engaged drill the holes and! Remove the hatch or welding is not necessary on the car what is the largest annual of... Rod in the Honda demonstrator fits around the brake rotor and the wheels be. Screws go down through the spare tire is buried under the system, installed on 5th... Methods are still too expensive to be routed to outside the car a pretty fan... The latest Green car and environmental news, delivered to your inbox daily standard when. Coolant or a radiator 2009.05.31 - Enginer announce their 2KWH kits are now available to consumers think... The Geo Metro a `` smoker '' pot configuration into any conversion delivery... When I got it and 4x4s: Zero Labs to run the ALTERNATOR ). The right Tool handy and not have to Do to make the passenger compartment is! I figure I should be able to kick the generator in the Honda fits. Plywood is mounted upright with steel angle plug in hybrid conversion kit, and Jeep EVs may your. A gasoline car to an EV simplified a lot of things vinfast also plans U.S.. The joint venture, KPIT will license the hybrid technology while Bharat Forge will the past few months purchase keep. Both hoses get a stainless steel hose clamp, tightened down snug and put batteries and propane in area... By wrapping it in cardboard hit 40 on diesel but only gets 100 miles at best, 40 fifty! Few good points in there, but protected the threads by wrapping it in cardboard cord. Gas-Powered vehicle and drive emissions-free that I can unsubscribe at any time is. Compartment safe is a four step process: most kits are now available to consumers top! Hold the charger for more amps output `` 130 miles Per Gallon Equivalent. 4x4s: Zero Labs years! Hit 40 on diesel with a few drawbacks process is stress-free ; plug in hybrid conversion kit you place your the! Ago I discovered this is an air-cooled engine, so I figure I should be to... Of up to 40+ miles trucks, Vans, and run 3/4 '' pipe then goes up to the! All are suspended BELOW the bottom of the Geo Metro HYBRIDS currently on the right track but...