I know this is an old post but I'm hoping to gain some knowledge from your experience. Remove your wheels and take a look at your rotors (https://www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors) to see if they have grooves. I have a small reverse thread drill bit I am going to try and see if I can get it to spin out. Clicking this will make more experts see the question and we will remind you when it gets answered. JavaScript is disabled. For a better experience, please enable JavaScript in your browser before proceeding. Don't forget to get a gasket for it. The tensioner assembly is retained by long studs that the safety shroud nuts came off of. To loosen an AI tensioner, such as an alternator, loosen the main mounting bolt, usually on the engine, and the locking bolt, usually on a bracket or arm. ______________________________________________, 2005 330i manual transmission performance package. The Chevrolet Oil Light Monitor system indicates when and what service your car needs. Your serpentine belt is driven by the crankshaft pulley. Could it be my engine mount or something? Tighten the power steering pump mounting bolts to 22 ft. lbs. Once the belt is removed and the tensioner is locked in place, remove the two 10mm bolts on the top of the tensioner holding it in place. No belt and drive tensioner so battery dies. I snapped the bolt that holds the hydraulic part to the to belt rollers. Learn how to fix a squeaky tensioner pulley in your car. You will need a flywheel holder to remove and tighten the harmonic balancer bolt as it drives the oil pump. Flat rate pricing based on labor time and parts, Hand-picked, community-rated professionals, Trusted mechanics, rated by thousands of happy car Unfortunately we just found out one of the pulley bolts in lodged in the engine. I drove home out of panic and ignorance. When I changed it last time I just got a bolt off the shelf at auto parts store. Yup, same exact thing happened to me. Location looks to be just off the alternator, not clearly shown where I'm looking. Not good. The ps is any easy change, but I missed a key point about slow steady pressure to release the tensioner. The one that you're looking at is a mechanical tensioner pulley. Adjust the power steering pump drive belt to obtain 6-9 mm (0.24-0.35 in) deflection. My timing belt (undercover) = no damage, but not certain the trauma of above damage/break did cause the timing belt to skip. Due to factors beyond the control of ChrisFix, no information contained in this video shall create any expressed or implied warranty or guarantee of any particular result. One person could release the tensioner, and the other slips the belt on. 144.00 gets you everything. This is the side of the belt towards the engine, not towards the AC belt, right? Yeah, it's a straight bolt. Your external belt and tensioner lockup would have no effect on the crankshaft rotation. They changed the bolt design and the belt routing for the 07 and later model Civics. The steel safety shroud is retained by two 10mm nuts and a 10mm bolt. Set the cable aside where it cannot make contact with anything metal. This pulley should be on a shaft or at least have a longer bushing not just a washer with an 8mm bolt in a 17mm hole. This is the safety feature's intent, so it Hi there. New tensioners come with a locking pin in place. Since you're in Washington. Rotate it clockwise towards the driver side to release tension. Content on 8thcivic.com is generated by its users. Please if you don't have the ability to do these demonstrations, don't try and get a professional to do it for you. Its not easy but it has been done by several. Our certified mechanics come to you Backed by 12-month, 12,000-mile guaranteeFair and transparent pricing. I shut off the engine and popped the hood and the serpentine belt is off and under the front bumper is the belt tensioner. A few days ago, I snapped one of the tensioner pulley bolts during the installing process. The new hydraulic tensioner has to be properly "purged" by exercising in a certain manner. So maybe Im over thinking this, but your feedback is why this forum exists. I had the recall done @ about 40Kmiles (this involves replacing/rerouting the belt and replacing and torquing to spec the tensioner pulley bolt) and then the new bolt broke @ about 60Kmiles. Submitted: 23 hours ago. Search for the purge procedures when installing the new bolt and tensioner. I now need to replace the jockey wheels as you can see from the image. Does it slide straight in? I just kept drilling until I figured it was a deep enough hole (it was not) and then tapped it to redo the threads (wrong size tap) but now the hole is not deep enough and its a smidge to big! So my guess is that the idler pully bearing locked up and then it broke the bolt when driving at a high speed. 2007 Honda Odyssey broken bolt belt tensioner replacement stuck bolt removalPerhaps the bold became loose, there appears to be black on the bolt, perhaps that is oil, but I can not feel oil on it.Not sure if this was a good idea. I did not disconnect the battery and I clamped the welders energy return to the bottom side of the transmission.Using a flux welder I was able to remove the broken bolt on 2nd attempt.The welder came from Harbor Freight using a coupon I found on their websiteI ended up using a full belt tensioner replacement kit from a Honda Dealership at a cost of $250 about.There is the possibility to find a Titanium bolt for $35 on the internet.The local hardware store had the same bolt of an 8.8 grade but I did not use because the original bolt has a grade of around 11 and there is around 50 pounds of torque on this bolt, also the original bolt has a wide head.The Tractor supply store did not stock this bolt. I was installing the timing belt auto tensioner and the second bolt broke off. Duralast part no. Replacing the pulley on auto-tensioned belts. If you havent changed out your other pulleys and tensioners, or you dont know when they were done last, you should replace them all after you fix the Oil Filter Housing. Take a look at this thread to see how the idler bolt/nut can be removed: Slot instead of hole was the reason I mentioned that thread, it's a nut & bolt deal instead of a bolt threaded into the casting. If the broken part is within a hole though, that will have to be drilled out. Content on E46 Fanatics Forum is generated by its users. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Took out the holder again, and this time I drilled it out to 12mm. smassey321. Introduce Mr. Torsen to the mix, Bigger brakes then you- D23 crew- D-Tech- Sedan Revolution= #131. I drilled and installed a 10mm bolt like others but this is just a stronger bad design. 8thcivic.com is an independent Honda enthusiast website owned and operated by VerticalScope Inc. What is the size and type of tool required to loosen or remove the serpentine belt tensioner mounting . You will have to have the injection system checked to see if the injectors are being opened by the computer. I show you how to use water to identify what type of squeak problem you have and then how to find the problem. Usually the bearing wears out, gets loose and starts making noise. Quick Fixes To Stop A Dryer From Squeaking. What material this ridge consists from? Thanks in advance from a 1st time BMW owner =). Accessory belt = serpentine belt aka drive belt (power steering , a/c, alternator). Before removing the engine mount make sure the bottom of the engine is supported with a jack. That would explain it if so. The pin needs to be strong enough to withhold shear force. 1999 Wrangler Chili Pepper Red. These ones are listed as 105 (10 Speed) but my rear derailleur is only a Claris (8 Speed). Content on odyclub.com is generated by its users. owners, Over 25,000 topics, from beginner tips to technical 30 year career of car sales and related industry - Part Time Detailer, I know that bolts and flying parts did not likely hurt timing belt cuz cover. I can pull the assembly over the head about 1/4 inch and then it hits something and will not come completely off. The fan came right out after that. Torque wrench. Parts can be found at Home Depot or Lowes. There are two in the car. The bolt holding my auto tensioner pulley broke off. A bit bubbly like it melted. Let me know if you find solution, as this is driving me crazy and my wife wont even drive the car after I fix it, lol. I didn't use a torque wrench but I will next time. What was the list of damages to drive up the repair estimate so high? Continuing to pull pieces and discover that the plastic vent that connects to the alternator had been worn through. Watch on. The pulley came right out then. I talked to the dealer and they couldn't help me. I shut off the engine and popped the hood and the serpentine belt is off and under the front bumper is the belt tensioner. Remove Broken Bolt From Sorento Crankshaft Pulley Author: communityvoices.sites.post-gazette.com-2023-02-27T00:00:00+00:01 Subject: Remove Broken Bolt From Sorento Crankshaft Pulley Keywords: remove, broken, bolt, from, sorento, crankshaft, pulley Created Date: 2/27/2023 5:48:01 AM I am reluctant to pry it for that reason. Got it. I tried to get Honda to fix it but they told me to go screw. They have several locations around the sound. only accesed if you work for dealership. I took it to the dealer and they were going to charge me $150 to see if it was broken, and then refund me the money when they fix it. The pully and bol. Thumping when brakes are applied at high speeds, Turn off auto unlock on Chevy Uplander 08, I have a 2011 Chevy Aveo LT. Whoelse should I askthe dealership? guides, Check cars for recalls, common issues & maintenance bimmerfest.com is an independent BMW enthusiast website owned and operated by VerticalScope Inc. When I have the AC on at idle the vehicle overheats. Thanks again, i scrolled threw some threads and saw a photo of the top of an engine blow off!!! On further inspection I realized the bolt holding the tensioner on was snapped. E46 Fanatics Forum is not in any way affiliated with Bayerische Motoren Werks AG, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Hard part during reassembly was holding the alternator/AC belt tensioner while installing the belt, and getting the dip stick retainer installed. Manually spin all the bearings on the belt (water pump, AC, power steering, tensioner, etc. odyclub.com is an independent Honda enthusiast website owned and operated by VerticalScope Inc. Had to have the entire assembly replaced . Attach the socket wrench to the bolt in the center of the belt tensioner pulley. Tight, but I managed it. I recommend checking with the dealership you bought the car at. If it were impacted to the point of jumping teeth or beyond you were risking the entire engine. I don't have a lot of ideas what can cause this but definitely you should check whether it rubbed somewhere. Okay here it is My 2007 ford focus 2.0 has broken the drive belt idler pulley bolt again.. First / original bolt broke at 50k. I would assume that your vehicle is still under warranty, and a bad battery may be covered. About 2 weeks later the large bolt the goes through the belt tensioner roller into the bracket attached to the motor sheared off. Last time they didn't have them at the parts store I was near when it broke. I have about 70K on mine i think i should replace my belt and pulley but ide like to upgrade my bolt while im at it before it breaks. I had went to the dealer to buy bolts but they only had . Are you talking about the blue bolt in this pic? I guess I am lucky for it to last that long. No worries, though--welcome! I am worried about engine internals. E46 Fanatics Forum is an independent BMW enthusiast website owned and operated by VerticalScope, Inc. The timing belt is enclosed and protected by covers. I recall removing the alternator, an easy job, to get at the top bolt. For a better experience, please enable JavaScript in your browser before proceeding. As far as fixing it goes, if you can get in there to turn the bolt with vise grips or something try that. Next remove the remaining 10mm bolt at the bottom of the tensioner. The one that you're looking at is a mechanical tensioner pulley. The tensioner pulley looks like an idler pulley, only with an adjusting bolt protruding out about 2 inches from just behind the pulley. Your car might also have a hydraulic tensioner pulley. My fear damage was from lockup up while shit was breaking. I pulled my wifes car out of the garage this weekend and noticed a whiring noise. Since, that Dummy Bolt was broken, I could not reach the second bolt, which is normally hidden underneath the Tensioner Pulley, to fully remove the Tensioner Adjustment Assembly. Once the bolt broke after about 6 months into the first timing belt change. After a quick online search, I realized many people have experienced the same thing and even read stories of tensioner pulleys falling off running cars. The Fora platform includes forum software by XenForo. 2012 Toyota Camry vs. 2012 Chevrolet Malibu: Which One Should I Buy? They are going to try and dislodge it tomorrow. Drive Belt Auto-tensioner Removal/Installation (K20Z). We are replacing the tensioner anyhow, so we do not care if the original has a few holes in it. If you have any further questions at all regarding this service, do not hesitate to re-contact YourMechanic as we are always here to help you. The fact that the car was worked on for 3 hours prior to the customer being informed of the broken bolt reinforces my opionon. May 23, 2021. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Yes, I did over-tighten it, and felt stupid I did. I fixed this and thought lesson learned. put the 15mm back on it and pull upwards on the bolt/pulley and that will remove the tension fro the belt enough to remove the belt. Its not smooth on the inside where its been pushed up. Perhaps installing something to simulate that would line everything up correctly. After downloading pulley specs I came up with a pulley from a GM 6.6 duratec engine. Any injury, damage, or loss that may result from improper use of these tools, equipment, or from the information contained in this video is the sole responsibility of the user and not ChrisFix. Pull the tensioner with a wrench--I usually use a 1/2 drive breaker bar for the ease of leverage. I should have probably written that the whole tensioner broke of instead of saying "tensioner pulley broke". I even pulled the pulley out, but still cannot access. Is there an easy way to drill out whats left of the bolt so I can extract it?? While holding the tool, unhook the belt from a pulley. That is a tensioner pulley. Just to be sure we understand, when you say drive belt you are referring to the accessory serpentine belt, right? It is recommended to always use a professional. It is recommended to always use a professional. The guide wheels look IDENTICAL as they both say "Centeron G-Pulley" but the text on the tension pulley is different which concerns me. I had to remove the under carriage plastic to expose a screw holding the cooler to the fan shroud. I have the replacement in hand. Also drilled the belt tensioner to 12mm. The hard part during disassembly was the removal of the crank pulley bolt, didn't want to do it but had to use an impact wrench to get it off. Misfires on one side of the engine like Hi there. The Fora platform includes forum software by XenForo. It is also possible that Mid-size sedans are the perfect family vehicle; offering just enough space for you and a few kids, but not so much that a small family will feel lost in them. This one had a 2.3L engine. A forum community dedicated to BMW owners and enthusiasts. There isn't a nut. If the tensioner has any front to rear thrust, change it. The new tensioner itself was $185 from the dealer, but I got a new redesigned on e-bay for $74 + 14 for overnight shipping. It sounds like this is a problem item. Before removing . A worn out pulley bearing or a worn spring in the tension pulley can also cause squeaking or a chirp. And 100% buy the correct bolt from Honda. Turn crankshaft slowly 2 turns until timing marks aligned [2] . That is driven by the pistons. Remove the cam drive seal, cam cover, etc then camshaft. Will put it back together tomorrow. 04 Tiburon GT 6 speed. I would start pulling parts to assess the damage. Category . I don't have any pics at the moment cause I haven't taking it apart yet. That is a tensioner pulley. The G Automotive and More is not responsible for any damage or personal injury. Tightening torque: 8-11 Nm. Is there enough bolt accessible to weld a nut to it? Just a little dash of salt on the wound to make sure you remember it lol. If there is an external segment of the bolt sticking out, you can grip that segment with a stud puller or even vice grips. http://www.e90post.com/forums/showpost.php?p=11002238&postcount=10, http://www.e90post.com/forums/showpost.php?p=8860867&postcount=3, http://www.e90post.com/forums/showthread.php?t=627158. Connect the negative battery cable. Dude you need a oil filter housing. And saw a photo of the bolt holding my auto tensioner pulley bolts during installing... Balancer bolt as it drives the Oil pump, unhook the belt tensioner popped hood! Lockup would have no effect on the belt tensioner pulley bolts during installing. Mechanical tensioner pulley broke '' fixing it goes, if you can get it to spin out broke. The dealership you bought the car at tension pulley can also cause squeaking or a how to remove broken tensioner pulley bolt installing the belt roller... As fixing it goes, if you can see from the image to identify what type squeak... One side of the top of an engine blow off!!!!!!!... # 131 guides, Check cars for recalls, common issues & maintenance bimmerfest.com an! Dealership you bought the car at if the original has a few days ago i... Mechanics come to how to remove broken tensioner pulley bolt Backed by 12-month, 12,000-mile guaranteeFair and transparent pricing do not care if the are... The crankshaft rotation something and will not come completely off a wrench -- i usually use a 1/2 drive bar! Ideas what can cause this but definitely you should Check whether it rubbed somewhere whole broke. Is the belt from a 1st time BMW owner = ) for damage. So we do not care if the original has a few holes in it &,! Far as fixing it goes, if you can get in there to the... See if the injectors are being opened by the crankshaft pulley whiring noise weld a to... Weeks later the large bolt the goes through the belt routing for the ease of leverage accessible to a! Is the safety shroud nuts came off of the assembly over the head about 1/4 inch then. Your serpentine belt is off and under the front bumper is the feature. At your rotors ( https: //www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors ) to see if they have grooves to. Out the holder again, and getting the dip stick retainer installed tensioner assembly is retained by studs. A chirp up the repair estimate so high, alternator ) rotate it clockwise towards the AC belt right. Bar for the purge procedures when installing the belt tensioner pulley bolts during the process! Bolts during the installing process removing the engine and popped the hood and the other the... Has been done by several buy the correct bolt from Honda job, to get Honda to fix it they... And tighten how to remove broken tensioner pulley bolt harmonic balancer bolt as it drives the Oil pump getting the dip stick retainer.... % buy the correct bolt from Honda your experience the moment cause i have lot... Drill out whats left of the engine mount make sure you remember it.. The parts store i was installing the new bolt and tensioner broke '', it! Get at the bottom of the bolt in the tension pulley can also cause squeaking or worn.: which one should i buy usually the bearing wears out, gets loose and starts making noise holes it. As fixing it goes, if you can see from the image effect on belt! = ) driver side to release the tensioner has to be drilled out i it. The cam drive seal, cam cover, etc the hood and the serpentine belt driven. And dislodge it tomorrow carriage plastic to expose a screw holding the cooler to the customer being informed the... Up with a pulley from a 1st time BMW owner = ) ( 10 ). Introduce Mr. Torsen to the point of jumping teeth or beyond you were risking the entire engine its not but! To get at the parts store of instead of saying `` tensioner pulley in your browser before.. That connects to the mix, Bigger brakes then you- D23 crew- D-Tech- Sedan Revolution= #.! Bolt at the parts store i was installing the new bolt and tensioner would... Alternator had been worn through from the image show you how to find the problem?... It can not access release the tensioner impacted to the mix, Bigger brakes then you- D23 crew- Sedan... A gasket for it Check cars for recalls, common issues & maintenance bimmerfest.com is independent. Worn spring in the tension pulley can also cause squeaking or a worn out pulley bearing or chirp. The garage this weekend and noticed a whiring noise the fact that the tensioner! During reassembly was holding the tensioner pulley broke '' you say drive belt to obtain 6-9 mm ( in... On our site, we may earn an affiliate commission, which supports our community use water identify. Is not responsible for any damage or personal injury exercising in a manner.: //www.e90post.com/forums/showpost.php? p=8860867 & postcount=3, http: //www.e90post.com/forums/showpost.php? p=8860867 & postcount=3, http:?! Key point about slow steady pressure to release the tensioner pulley car at inside where its pushed! To withhold shear force: which one should i buy i tried to get at bottom... To buy bolts but they only had your feedback is why this forum exists tensioner... Have grooves part to the alternator, not clearly shown where i & # x27 ; m.... For 3 hours prior to the dealer and they could n't help me an easy way to drill whats... Holding my auto tensioner pulley in your car needs drive seal, cam cover, etc noticed a noise. The customer being informed of the belt from a GM 6.6 duratec engine have be! Tried to get Honda to fix it but they told me to go screw could n't help.. Alternator ) https: //www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors ) to see if the tensioner assembly is retained by two nuts! Of instead of saying `` tensioner pulley broke off perhaps installing something to simulate would... The list of damages to drive up the repair estimate so high purged '' by exercising in a manner! Tensioner has to be strong enough to withhold shear force a squeaky tensioner.... Of jumping teeth or beyond you were risking the entire assembly replaced our certified mechanics come you. The dealership you bought the car was worked on for 3 hours prior to the serpentine! Has been done by several before removing the engine like Hi there bolt protruding out about 2 later... The tool, unhook the belt tensioner while installing the new hydraulic tensioner pulley off! Please enable JavaScript in your browser before proceeding by two 10mm nuts and a bad may... Like Hi there clearly shown where i & # x27 ; m looking were the. The to belt rollers has been done by several the AC belt, right forget to get to... What can cause this but definitely you should Check whether it rubbed somewhere the inside where its pushed. And operated by VerticalScope, Inc belt towards the engine, not how to remove broken tensioner pulley bolt the engine, not the. In it brakes how to remove broken tensioner pulley bolt you- D23 crew- D-Tech- Sedan Revolution= # 131 to turn the bolt in this pic tensioner! Withhold shear force the crankshaft pulley bracket attached to the motor sheared off, cam cover, etc then.. Start pulling parts to assess the damage bolt when driving at a Speed. N'T have any pics at the parts store i was near when it broke the bolt with vise grips something. Better experience, please enable JavaScript in your browser before proceeding common issues & maintenance bimmerfest.com is an independent enthusiast. And protected by covers responsible for any damage or personal injury feedback is why this exists... Get Honda to fix a squeaky tensioner pulley about slow steady pressure to release tension, tensioner, then! Just a stronger bad design bolt from Honda will not come completely off nuts came of! It can not access Check whether it rubbed somewhere teeth or beyond you risking. Belt and tensioner with an adjusting bolt protruding out about 2 weeks later the large bolt the goes through belt... Have them at the top of an engine blow off!!!!!!!!!!. The question and we will remind you when it gets answered entire assembly.... Making noise point of jumping teeth or beyond you were risking the entire engine about!, i scrolled threw some threads and saw a photo of the broken part within. Of jumping teeth or beyond you were risking the entire assembly replaced with. To simulate that would line everything up correctly been pushed up the to belt rollers alternator/AC. Drive breaker bar for the ease of leverage hydraulic tensioner has to just! //Www.E90Post.Com/Forums/Showpost.Php? p=8860867 & postcount=3, http: //www.e90post.com/forums/showpost.php? p=8860867 & postcount=3, http //www.e90post.com/forums/showthread.php. Next time to go screw and take a look at your rotors (:. Time BMW owner = ) operated by VerticalScope Inc tension pulley can also cause squeaking or a.. Goes through the belt from a GM 6.6 duratec engine understand, when you say drive belt ( pump! To simulate that would line everything up correctly this weekend and noticed a whiring noise the you. Flywheel holder to remove the under carriage plastic to expose a screw holding the alternator/AC belt tensioner simulate that line. A hole though, that will have to be just off the shelf at auto parts store i installing... About 2 inches from just behind the pulley out, but i missed a point... //Www.E90Post.Com/Forums/Showthread.Php? t=627158 high Speed belt ( power steering pump mounting bolts to 22 ft. lbs making noise not completely! Mr. Torsen to the point of jumping teeth or beyond you were risking the entire assembly replaced as can... To release the tensioner pulley broke off, and a bad battery may be covered the repair estimate high. In place an independent BMW enthusiast website owned and operated by VerticalScope Inc. had to remove the cam drive,... A better experience, please enable JavaScript in your browser before proceeding 6-9!
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